By John Haynes
The most well known versions in Haynes' Techbook sequence presents finished insurance of the newest apparatus and methods for domestic DIY fans and store professionals.
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Extra resources for The Haynes Welding Manual
Example text
The clean plasma cuts mean less labor is required to make a finished part. Metal cutting has been done for decades with oxy-acetylene equipment, but, besides the clean-cut edges, a plasma cutter has one other major advantage over the oxy-acetylene torch. Since the main component of the air around us is nitrogen, which make a good inert gas to superheat into a plasma flame, common air can be used as the cutting gas. This is usually supplied simply by hooking the welding machine up to a standard shop air compressor making 75 psi.
In operation, the plasma equipment looks much like TIG equipment, except that there are two bottles of gas, and the torch is designed differently inside. The very dense, very hot "flame" does not require as precise an arc-starting-distance of the torch to the material, making plasma equipment somewhat easier to operate than TIG, especially on projects where no filler metal is needed. In TIG-welding, the weldor must strike an arc with his tungsten electrode With the plasma method, however, the electrode is too far up inside the torch head to get near the parent metal, so most of the plasma machines have high-frequency arcstarting circuitry that makes them easy to get up and running, using the hot gas column to start the arc, after which the proper torch-to-work distance is easily established by the weldor.
There are usually three sizes of tanks, small (80 cu. ), medium (150 cu. ) and large (275 cu. ). The small tanks are the easiest to store and maneuver around the shop and are fine for most occasional users. The medium tanks will be more than enough for most any home/shop use, lasting more than a year under normal use. The largest tanks are heavy, and more difficult to move around the shop. Getting started with oxy-acetylene Thoroughly read all the directions that come with your gas-welding setup before you do anything.